Services

Utilizing the latest technologies in stainless steel fabrication, our team of highly skilled tradesmen develop to your specifications. We are committed to producing the best possible product on-time and competitively priced.

Metal Fabrication Machining Metal Polishing WaterJet Cutting Welding CNC Machining Vibratory Stress Relief

Metal Fabricating

In this business, time is critical. Ultra-Fab's experience with stainless fabrication means your job goes from blueprints to actual product without delays.

Equipment

  • Breakpress: 100 Ton Wisconsin
  • Breakpress: 165 Ton Wysong
  • Punchpress: 35 Ton Whitney
  • Shear: Steelweld 1/4" x 10' Capacity
  • Roller: Reed 1/4" x 8' Capacity
  • Water Jet Cutter
  • Boschert Notcher

Machining

With our machining capabilities we are able to closely monitor the quality of work performed on sub-assembly components. This is critical to the structural integrity of finished products.

Equipment

  • Bridgeport Mills (2)
  • Hipromac-1440 Lathe
  • Clausing Drill Press
  • Doall Surface Grinder
  • Wells Horizontal Bandsaw
  • Doall Vertical Bandsaw
  • Kalamazoo Cut-off Saw

Metal Polishing

Attention to detail and experienced polishers is the key to a proper finish. Our metal finishers set high standards for their work and it shows.

Equipment

  • Stationary Grinders (2)
  • Burlington Sander: 36" Circle Capacity
  • Econoline Sandblaster
  • Stephen Bader Co. Tubing Grinder
  • Hand Tools

WaterJet Cutting

WaterJet-cut Product

Jet Edge waterjet technology is ideal for cutting heat-sensitive material, and costs due to thermal distortion of machine parts are eliminated.

Risk of fatigue failure resulting from process induced thermal stressing and associated material structural change is minimized.

  • Minimization of Dust and Toxic Fumes
    The practical elimination of airborne dust particles, smoke, fumes and contaminants from cutting materials such as asbestos and fiberglass greatly improves the work environment and reduces problems arising from operator exposure.
  • No Finishing Operation Required
    Selection of appropriate cutting parameters such as operating pressure, material feed rate, abrasive particle size and flow rate can eliminate the need for secondary operations. Jet Edge systems also reduce machining time and production costs.
  • Non Contact Cutting and Cleanliness
    USDA approved equipment designs promote the use of ultra-high water pressure jet streams in the sanitary cutting of food products. This results in higher cutting speeds and the elimination of associated downtime incurred for cleaning and resharpening delicate blades.
  • Near Zero Lateral Cutting Force
    Jet Edge systems reduce fixturing costs plus avoid excessive stress to finished parts. Also, minimal lateral force simplifies material handling and allows cutting close to material edges.
  • Minimum Waste Material
    With typical orifice diameters in the range of .003 - .030 inches, waterjet kerf width is kept to a minimum, thus maximizing material utilization.
  • Omni-Directional Cutting
    Waterjet cut profiles are not confined to straight line geometries. Part complexity is limited only by the motion control system specified and traditional start holes are eliminated.

WaterJet is the most flexible and effective cutting and cleaning solution available for a variety of industrial needs. Abrasive Jet cutting uses a combination of water and garnet to cut through materials considered Unmachinable by conventional cutting methods. Contact Ultra-Fab today and discover how we can put this system to work for you.

Welding

Our tradesmen know the importance of a proper weld and more importantly have the know-how to do it right.

Equipment

  • 250 Syncrowave A.C./D.C.Welders (3)
  • 351 Syncrowave A.C./D.C.Welder
  • Hobart Mega-Meg 650 - Miller CP-200 Wirewelder
  • Lincoln Idealarc SP-250 Wirewelder
  • Hytek Spot Welder
  • Portable Welder for Field Installation
  • Cutting Torches

CNC Machining

Our growing CNC Manufacturing and Engineering Department has 2 Matsuura MC-800 VF vertical machining centers. Let us process, engineer and manufacture your CNC Mill work, whether it is a one piece or 500 piece order, Ultra-Fab, Inc. has got you covered. We design, and build our own fixture and work holding in house and we use Auto Desk along with Feature CAM as our CAD/CAM system to ensure that high quality and perfection is met at all times.

Equipment

  • Through coolant tooling for high speed machining
  • 31.5 x 20 x 19.6 Machine Travel
  • 4th axis Nikken "full C" rotary table
  • Yasnac I-80 Control with 4th axis
  • Cat 40 Tool holding with 40 tool ATC (Magazine Style)
  • 8,000 RPM Spindle with 30 HP
  • Rigid Tap
  • Blaser Swiss lube environmentally safe coolant

Vibratory Stress Relief

Formula 62 Model C 110 Volt Stress Relief Unit

The "Formula 62" process is a resonance based method of vibratory stress relief. Vibratory stress relief is often referred to as VSR or, in it's more generic form, also referred to as vibration conditioning or vibratory weld conditioning (VWC). Workpieces are subjected to low frequency vibrations for a short period of time either during welding or after welding and at various times during machining to promote dimensional stability.

The process is quick, clean and very energy efficient. It is designed as a shop tool for use by your personnel and adaptable to most manufacturing environments.

Contact Us

Ultra-Fab Office

Email us at: info@ufabinc.com
Phone: 262-653-0212
Fax 262-653-0210

Ultra-Fab, Inc.
4705 - 68th Avenue
Kenosha, WI 53144

Located just minutes from Interstate I-94 between Chicago and Milwaukee.

For more information, email, phone, fax or write us. We would be honored and pleased to quote on your project, and would also enjoy giving you a personal tour of our facilities.